NLMK Walking Beam Furnace

Turnkey construction of a walking beam furnace facility for NLMK, from deep excavation and 9,000 cubic yards of concrete to full mechanical installation at their Farrell, PA facility.

LOCATION

Farrell, PA

INDUSTRY

Metal

SERVICES

  • Site Work & Excavation
  • Civil Concrete
  • Pre-Engineered Buildings
  • Equipment Setting & Precision Alignment

STEVENS delivered complete turnkey construction of a new walking beam furnace for NLMK Corporation at their Farrell, PA facility. The project scope included comprehensive site preparation with storm sewer relocations and demolition of existing facilities, followed by deep excavation and shoring installation to prepare for the substantial foundation work. STEVENS also provided engineering, supply, and installation of a 22,000 square foot pre-engineered furnace building and a 5,000 square foot pump house building. The mechanical scope included erection of the walking beam furnace, recuperator, and portions of the combustion air ductwork.

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Shoring in excavated construction site
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Drone Photo of Walking Beam Furnace
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Project Highlights

  • Complete turnkey project from site prep through mechanical installation
  • 9,000 cubic yards of concrete placement
  • 800 tons of rebar installation
  • 22,000 SF furnace building + 5,000 SF pump house
  • Deep excavation with engineered shoring systems
  • Walking beam furnace mechanical erection

The foundation installation alone required 9,000 cubic yards of concrete and 800 tons of rebar installation, representing one of the most substantial foundation projects STEVENS has completed. The project demonstrated STEVENS' ability to execute complex industrial construction with engineering precision and comprehensive project management from site prep through mechanical installation.