industrial contractor in Louisville

Progress comes with bigger needs, and demands, which may include expansion. When it comes to expanding or renovating your growing business, STEVENS Engineering and Constructors are available in assisting you with your renovation and expansion plans.

Our 75 years in the field as an industrial contractor in Louisville, we guarantee you professional service as we focus on exceeding the needs of each of our clients. Not only are we able to offer assistance for any industry in Louisville, but also to serve as a one-stop-shop for all of your needs on any project.

Choosing a reliable industrial contractor in Kentucky is important.  That’s why STEVENS, with our experience in industrial construction, can be a valuable asset to your business’s growth.  With our focus on quality, knowledge, and state of the art tools, it is our primary aim to meet the needs and demands of the industries in Kentucky.

The clients we work with span a wide-range of industries, including:

  1. MetalsLouisville, Kentucky Custom Industrial Design
  2. Oil & Gas
  3. Energy & Power
  4. Chemical
  5. Waste Water
  6. Government
  7. Food

We provide full-service construction solutions for a variety of industrial clients near Louisville.

Our constructors and engineers are equipped to handle projects of any scale, while maintaining tight standards for quality, communication, and safety.

Specifically, we also have expertise in providing the following: 

Our Pre-engineered metal buildings can be used in many different industries. The steel buildings STEVENS have in Louisville are known for its compliance, unlimited customization options, and aesthetically-pleasing design.

STEVENS has been sourcing our steel from one of the most trusted steel manufacturers in the country, Nucor, so we assure you that all we use in erecting our buildings are highly durable American-made steel. 

The long-term partnership we have with Nucor allows STEVENS to use 90% recycled steel they develop. This ensures that the steel we use will not only be durable but also environmental-friendly. Pre-engineered buildings are an ideal solution for future expansion for companies in Louisville, which can also be customized for more efficient usage of energy. 

To provide access for our client on the future outlook of the project, we have BIM or Building Information Modeling, so you can see the output of your building vividly before it even gets erected.

STEVENS also knows the role of safety and how dangerous the field of our profession can be. With our focus on safety, STEVENS has amassed an accident-free record over the past 50 years with no casualties, and we will not tarnish the name that we have built in the industry by violating safety regulations and standards.

STEVENS builds the best steel structures with not only excellent quality but also with a commitment to safety and efficiency to service a wide range of industrial purposes. Our metal erection expertise spans from raising gang on buildings to changing crane rails and beyond. 

With STEVENS attention to detail in meeting the industry’s demands for construction, our engineers and constructors never miss out on routine crane inspections, regular equipment checks, safety and quality control, and more.

Also, here at STEVENS, we provide advanced design and engineering services for engineered lifts and complete these projects with CDMG, our wholly-owned engineering subsidiary.

Our rigging services in Louisville include, but are not limited to: 

  1. Verifying weights 
  2. Alignment 
  3. Rigging limitations 
  4. Installations 
  5. Clearance restrictions 

And, just like our steel building projects, our full heavy rigging services are also performed with complete consideration for safety in every project, all with insurance for on-schedule accomplishment according to our client's exact specifications.

STEVENS is serious in preventing hazards from rigging and heavy lifting projects that affect our workers or our customers. Our engineers and constructors take special care to mitigate potential risks before the project begins.

For pipe fabrication needs, STEVENS has its own fabrication shop that can produce 10,000 LF of fabricated pipes monthly. Consequently, this keeps us competitive in providing specialized pipes for project specifications with a more budget-friendly cost.

With all these, we utilize state-of-the-art welding and cutting equipment and a variety of mandrel benders to produce the highest quality pipe on the market with minimal rejected welds at a faster rate. 

We also offer hydrostatic testing, protective coating solutions, chemical cleaning and flushing, documentation, and other pipe-related services. 

We utilize the latest pipe fabrication technology, tooling, cutting, welding, and mandrel benders to provide fabricated pipes that meet the quality control and local and national standards. 

We offer a wide range of civil concrete services in Louisville to meet the demands of your project for expansion or renovation.

If you’re searching for a reliable service that has the knowledge of all the civil concrete services you require, STEVENS is always on hand in providing you a trustworthy service.

One great example of our competence is building PPL Brunner Island, which we and Shaw, our subcontractor, managed to complete 36,500 cy of excavation, 10,500 cy of mass pours of foundations, and 8,000 LF of H-pile outsourced. 

Our services include: 

  1. Rebar
  2. Curing
  3. Water stops 
  4. Foundations 
  5. Anchor bolts 
  6. Expansion 
  7. Additives 
  8. Construction joints 
  9. Mass pours
  10.  Layout 
  11. Embedded metal 
  12. Quality control 

STEVENS is dedicated to helping industrial businesses in Louisville increase efficiency. We do this by streamlining maintenance procedures and decreasing energy consumption one machine at a time. 

Our dedication to efficiency is why STEVENS, uses equipment such as precision laser alignment devices as a part of our arsenal of world-class equipment. There are other machines our talented field engineers operate, such as a robotic total station, to have full optimization of a machine’s full potential. 

Our team works to the one-thousandth of an inch to mitigate damage to bearings and seals.

And, for your plant machines to last for a more significant production, STEVENS professionals ensure a thorough setting and alignment services while working quickly to reduce downtime.

With over 50 years of experience in large-scale construction projects for a variety of industrial clients, we have moved millions of cubic yards of land for property developments. De-watering, utility relocation, backfill, and mass excavation are some of the services we offer within the spectrum of comprehensive excavation and site work.

When it comes to scheduling, layout, reporting, safety, national regulations, and permitting, we hold ourselves to the highest standards. As we achieve these tasks, clients can rest assured that we fulfill their exact specifications. 

Not only that, we produce fabricated pipes, but we also install them. Regardless if it is ¾” to 20” pipes, carbon steel to stainless, and in-schedule XXS to standard, our professionals can handle those.

Proposed installations are planned before the first day of construction to ensure that everything is put in place, and nothing will be placed on different positions later on.

We complete all of our pipe installation services according to the highest standards for efficiency, cost-savings, and safety.

 

Bridges, highways, and any other Sheet and H-pile projects can be done with STEVENS. We install H-Pile for deep foundation applications by having the best pile driving equipment available. 

For full-service construction and efficiency, most clients would use our excavation services simultaneous with our Sheet and H-pile capabilities. 

STEVENS completes geotechnical testing as-needed for soil stability and other factors to identify the structural requirements for each project. We know the benefit of a durable H-Pile in securing facilities located in challenging soil conditions and active seismic areas. 

Our professionals focus on results-driven planning, thorough scheduling, team collaboration, and detailed regular reporting.

In STEVENS, we believe that every successful industrial construction project begins with quality design and engineering. For this reason, we offer custom engineering services to ensure the outcome of every project matches our client's expectations seamlessly.

Every project requires communication between the engineers and the stakeholders; that is why we let them collaborate on project decisions to ensure that all is good upon agreement before starting the erection. 

Louisville Construction Projects

STEVENS Engineers & Constructors is more than a general contractor based in Louisville, Kentucky. Moreover, with the latest tech trends in industrial construction, we have the ability to work and apply all the demands and expectations of our clients. We perform scheduling, layout, and reporting to guarantee your project is done on time and with the highest efficiency.

We have an extensive portfolio of successful industrial construction projects throughout the Greater Louisville area and beyond.

MIDWEST PROJECTS

  • Equipment Setting and Precision Alignment
    Equipment Setting and Precision Alignment
    Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
  • HAMMOND SPORTS COMPLEX
    HAMMOND SPORTS COMPLEX
    Steel Erection
  • GREATER CHICAGO CASTER UPGRADE
    GREATER CHICAGO CASTER UPGRADE
    Pipe Fabrication & Installation
×
Equipment Setting and Precision Alignment

Granite City, Illinois

Some jobs are more intense and demanding than others. Performing a slab caster installation for US Steel at their Granite City Works was one such project.

Tying together various components of a process is critical to the success of a project. On this job, STEVENS was contracted to properly set and align the following equipment per area:

  • Tundish Bay
  • Tundish Dump Machine
  • Tundish Dryer
  • EOT Crane
  • Segment Manipulator Rack
  • Caster Proper
  • Bow Frames
  • Oscillator
  • Segment Guide Rails
  • Mold and Caster Segments
  • All Drives, Gearboxes and Shafts
  • Cast Floor
  • Tundish Car Rails
  • Assemble, Transport and Install 2 Tundish Cars
  • Runout
    Runout Tables
  • Dummy Bar Equipment
  • Torch Cut Machine
  • Deburring Equipment
  • Storage Racks
  • Spray Chamber Exhaust Fans

Equipment Setting Process

The procedure for the above work started with establishing control throughout the project; i.e., elevation benchmarks and line that is tied to existing equipment. This work was performed by STEVENS’ own surveyors.

The foundations were then cleaned and prepped, and base shim packs were installed. The equipment was then transported from storage and rough set in place. STEVENS performed final level and alignment of the equipment. On this job, the OEM performed a 3rd party check, and the client and OEM signed off on the alignment before STEVENS grouted the equipment in place.

All of this work was performed under a very stringent schedule. Work was coordinated with scopes being performed by piping and electrical contractors.

With over 80 craftsmen working two ten-hour shifts, seven days a week in the second phase of the project, STEVENS finished ahead of schedule. Once the power was connected, all the equipment came online seamlessly.

Categories :
Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
×
Louisville Steel Erection Services | STEVENS Engineers & Constructors
Louisville Steel Erection Services | STEVENS Engineers & Constructors
HAMMOND SPORTS COMPLEX
Hammond, Indiana 

STEVENS erected structural steel, joists, and decking for this 135,000 square-foot state-of-the-art sports complex just outside of Chicago.

This complex features:

  • 6 basketball courts
  • 12 volleyball courts
  • 2 regulation-size indoor soccer fields
  • 6 batting cages

STEVENS also installed an upper-level track used for running and walking that doubles as stadium seating for sporting events in the facility.

Construction started in September 2017 and was completed in January 2018. Structural steel components were provided by Wilson Iron Works, a local fabrication shop.

Categories :
Steel Erection
×
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
GREATER CHICAGO CASTER UPGRADE

Burns Harbor, Indiana 

Through our in-house pipe fabrication facility, STEVENS Engineers & Constructors fabricated and installed nearly 40,000 LF of stainless piping between two new continuous casters 60 miles outside of Bolingbrook in Burns Harbor.

STEVENS completed a new caster for this project, from material procurement to machine start-up, in less than 3 months by utilizing in-house mandrel benders and Tip-Tig welders.

On an existing caster, we completed the work on an upgrade outage of Molds and Oscillators in 10 days.

Pipe used on this project varied from 20” all the way to ¾” with material ranging from carbon steel to 316 stainless and in-schedule from standard to XXS.

All work was performed to B31.1 code with 2,000+ heli-arc welds. For the duration of this project, STEVENS did not have a single rejected weld.

Categories :
Pipe Fabrication & Installation
  • Equipment Setting and Precision Alignment
    Equipment Setting and Precision Alignment
    Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
  • HAMMOND SPORTS COMPLEX
    HAMMOND SPORTS COMPLEX
    Steel Erection
×
Equipment Setting and Precision Alignment

Granite City, Illinois

Some jobs are more intense and demanding than others. Performing a slab caster installation for US Steel at their Granite City Works was one such project.

Tying together various components of a process is critical to the success of a project. On this job, STEVENS was contracted to properly set and align the following equipment per area:

  • Tundish Bay
  • Tundish Dump Machine
  • Tundish Dryer
  • EOT Crane
  • Segment Manipulator Rack
  • Caster Proper
  • Bow Frames
  • Oscillator
  • Segment Guide Rails
  • Mold and Caster Segments
  • All Drives, Gearboxes and Shafts
  • Cast Floor
  • Tundish Car Rails
  • Assemble, Transport and Install 2 Tundish Cars
  • Runout
    Runout Tables
  • Dummy Bar Equipment
  • Torch Cut Machine
  • Deburring Equipment
  • Storage Racks
  • Spray Chamber Exhaust Fans

Equipment Setting Process

The procedure for the above work started with establishing control throughout the project; i.e., elevation benchmarks and line that is tied to existing equipment. This work was performed by STEVENS’ own surveyors.

The foundations were then cleaned and prepped, and base shim packs were installed. The equipment was then transported from storage and rough set in place. STEVENS performed final level and alignment of the equipment. On this job, the OEM performed a 3rd party check, and the client and OEM signed off on the alignment before STEVENS grouted the equipment in place.

All of this work was performed under a very stringent schedule. Work was coordinated with scopes being performed by piping and electrical contractors.

With over 80 craftsmen working two ten-hour shifts, seven days a week in the second phase of the project, STEVENS finished ahead of schedule. Once the power was connected, all the equipment came online seamlessly.

Categories :
Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
×
Louisville Steel Erection Services | STEVENS Engineers & Constructors
Louisville Steel Erection Services | STEVENS Engineers & Constructors
HAMMOND SPORTS COMPLEX
Hammond, Indiana 

STEVENS erected structural steel, joists, and decking for this 135,000 square-foot state-of-the-art sports complex just outside of Chicago.

This complex features:

  • 6 basketball courts
  • 12 volleyball courts
  • 2 regulation-size indoor soccer fields
  • 6 batting cages

STEVENS also installed an upper-level track used for running and walking that doubles as stadium seating for sporting events in the facility.

Construction started in September 2017 and was completed in January 2018. Structural steel components were provided by Wilson Iron Works, a local fabrication shop.

Categories :
Steel Erection
  • GREATER CHICAGO CASTER UPGRADE
    GREATER CHICAGO CASTER UPGRADE
    Pipe Fabrication & Installation
×
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
GREATER CHICAGO CASTER UPGRADE

Burns Harbor, Indiana 

Through our in-house pipe fabrication facility, STEVENS Engineers & Constructors fabricated and installed nearly 40,000 LF of stainless piping between two new continuous casters 60 miles outside of Bolingbrook in Burns Harbor.

STEVENS completed a new caster for this project, from material procurement to machine start-up, in less than 3 months by utilizing in-house mandrel benders and Tip-Tig welders.

On an existing caster, we completed the work on an upgrade outage of Molds and Oscillators in 10 days.

Pipe used on this project varied from 20” all the way to ¾” with material ranging from carbon steel to 316 stainless and in-schedule from standard to XXS.

All work was performed to B31.1 code with 2,000+ heli-arc welds. For the duration of this project, STEVENS did not have a single rejected weld.

Categories :
Pipe Fabrication & Installation
  • Equipment Setting and Precision Alignment
    Equipment Setting and Precision Alignment
    Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
×
Equipment Setting and Precision Alignment

Granite City, Illinois

Some jobs are more intense and demanding than others. Performing a slab caster installation for US Steel at their Granite City Works was one such project.

Tying together various components of a process is critical to the success of a project. On this job, STEVENS was contracted to properly set and align the following equipment per area:

  • Tundish Bay
  • Tundish Dump Machine
  • Tundish Dryer
  • EOT Crane
  • Segment Manipulator Rack
  • Caster Proper
  • Bow Frames
  • Oscillator
  • Segment Guide Rails
  • Mold and Caster Segments
  • All Drives, Gearboxes and Shafts
  • Cast Floor
  • Tundish Car Rails
  • Assemble, Transport and Install 2 Tundish Cars
  • Runout
    Runout Tables
  • Dummy Bar Equipment
  • Torch Cut Machine
  • Deburring Equipment
  • Storage Racks
  • Spray Chamber Exhaust Fans

Equipment Setting Process

The procedure for the above work started with establishing control throughout the project; i.e., elevation benchmarks and line that is tied to existing equipment. This work was performed by STEVENS’ own surveyors.

The foundations were then cleaned and prepped, and base shim packs were installed. The equipment was then transported from storage and rough set in place. STEVENS performed final level and alignment of the equipment. On this job, the OEM performed a 3rd party check, and the client and OEM signed off on the alignment before STEVENS grouted the equipment in place.

All of this work was performed under a very stringent schedule. Work was coordinated with scopes being performed by piping and electrical contractors.

With over 80 craftsmen working two ten-hour shifts, seven days a week in the second phase of the project, STEVENS finished ahead of schedule. Once the power was connected, all the equipment came online seamlessly.

Categories :
Civil Concrete | Heavy Rigging | Pipe Installation | Equipment Setting & Precision Alignment
  • HAMMOND SPORTS COMPLEX
    HAMMOND SPORTS COMPLEX
    Steel Erection
×
Louisville Steel Erection Services | STEVENS Engineers & Constructors
Louisville Steel Erection Services | STEVENS Engineers & Constructors
HAMMOND SPORTS COMPLEX
Hammond, Indiana 

STEVENS erected structural steel, joists, and decking for this 135,000 square-foot state-of-the-art sports complex just outside of Chicago.

This complex features:

  • 6 basketball courts
  • 12 volleyball courts
  • 2 regulation-size indoor soccer fields
  • 6 batting cages

STEVENS also installed an upper-level track used for running and walking that doubles as stadium seating for sporting events in the facility.

Construction started in September 2017 and was completed in January 2018. Structural steel components were provided by Wilson Iron Works, a local fabrication shop.

Categories :
Steel Erection
  • GREATER CHICAGO CASTER UPGRADE
    GREATER CHICAGO CASTER UPGRADE
    Pipe Fabrication & Installation
×
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
Industrial Pipe Fabrication & Installation Near Louisville | STEVENS Engineers & Constructors
GREATER CHICAGO CASTER UPGRADE

Burns Harbor, Indiana 

Through our in-house pipe fabrication facility, STEVENS Engineers & Constructors fabricated and installed nearly 40,000 LF of stainless piping between two new continuous casters 60 miles outside of Bolingbrook in Burns Harbor.

STEVENS completed a new caster for this project, from material procurement to machine start-up, in less than 3 months by utilizing in-house mandrel benders and Tip-Tig welders.

On an existing caster, we completed the work on an upgrade outage of Molds and Oscillators in 10 days.

Pipe used on this project varied from 20” all the way to ¾” with material ranging from carbon steel to 316 stainless and in-schedule from standard to XXS.

All work was performed to B31.1 code with 2,000+ heli-arc welds. For the duration of this project, STEVENS did not have a single rejected weld.

Categories :
Pipe Fabrication & Installation

decades of expertise

Industrial Contractor Louisville, Kentucky

STEVENS is celebrating nearly 50 years of delivering high-quality construction services in the Midwest.

Our engineers and operators have broad-ranging expertise in a variety of industrial sectors.

From our work in bridge building and wastewater, to our current standing as your industrial contractor of choice, we leverage our diverse construction experience to benefit every new project.

custom-designed projects

Custom Industrial Construction Louisville, Kentucky

Every component of a STEVENS construction project is tailored to our clients' precise specifications.

Our team of engineers and constructors works directly with our clients to ensure the smallest detail of a project is considered in the planning phase and implemented during construction.

It is our #1 priority to exceed our clients’ expectations with custom industrial projects designed to deliver year after year.

Louisville's Best industrial contractor

If you’re looking for an industrial contractor in Louisville, Kentucky, don’t hesitate to contact STEVENS Engineers and Constructors. It is our pleasure to help you with your next expansion project. 

As we have faith in the strength of Building on Experience, Commitment, and Quality, we maintain in providing the best and reliable from planning to construction.

Get a free quote now by clicking the button below and start building your projects with STEVENS today!


 

CONTACT STEVENS NOW

 

 

Stevens Engineers & Constructors

Address: 6123 W Jefferson Blvd Fort Wayne, IN 46804

Phone: (260) 755-5225

 

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(724) 514-2740

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