At STEVENS, our pipe fabrication team will work with you to determine the best solution for your specific project. Once we have a clear understanding of what you're looking for, our pipe fabrication experts will provide you with an estimate that includes every step in the process.
We've worked with complex piping systems, large and small piping projects, and a wide variety of customized piping projects. With our experience in the pipe fabrication industry, we know how to get the job done right, on time, and within budget.
Our pipe fabricator shop has decades of experience in meeting customer specifications across the nation, completing challenging assemblies, and providing on-time delivery for our client's projects.
Piping systems are integral to the operation of every business and every industry. STEVENS has experience with pipe fabrication projects for a wide range of industries like:
Our pipe fabricator facility in Elyria is 40,000 square feet under the roof on a 2.8-acre site with 28 feet of clearance.
Our facility and team can accommodate many types of pipe fabrication projects. We handle large/small bore pipe spools, pipe racks, equipment skids, support steel, ½” to 72’ diameter pipe/light wall to XXH.
Our pipe fabrication shop has an 80’ x 240’ fabrication bay with a 15-ton overhead crane and 22 feet of clearance under the hook to handle any project design requirements, no matter how big or small. We also have a fit-up tack station and table, 14 welding stations with 1 and 2-ton jib cranes.
Want to see what a difference our pipe fabrication makes? Check out our projects below to see how our pipe fabrication and installation helped these companies.
Location: New Milton, West Virginia
STEVENS has performed several projects for MarkWest.
At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.
On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.
With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.
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Location: East Chicago, Indiana
A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.
During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.
All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.
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Location: New Milton, West Virginia
STEVENS has performed several projects for MarkWest.
At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.
On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.
With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.
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Pipe Fabrication
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Location: East Chicago, Indiana
A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.
During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.
All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.
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Pipe Fabrication
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Location: New Milton, West Virginia
STEVENS has performed several projects for MarkWest.
At their Midpoint Compressor site, near New Milton, West Virginia, our work started with a separate order with our wholly-owned subsidiary, CDMG, performing all of the pipe design. That was followed up by our fab shop, fabricating and shipping all of the spools as well as the slug catcher.
On-site, we performed site excavation and spoil removal. We placed 1,700 tons of limestone over a geotextile fabric. STEVENS performed all layouts, including anchor bolts, and installed more than 1,600 cy of concrete foundations and slabs encasing 110 tons of rebar.
With foundation, anchor bolts, and pipe racks in place, STEVENS proceeded to rig and set the three compressors, set and grout all equipment skids and tanks and then install and test all large and small bore piping. Much of this was done in the middle of winter.
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Pipe Fabrication
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Location: East Chicago, Indiana
A third project well worth highlighting is the #2 Slab Caster Upgrade at ArcelorMittal Indiana Harbor West Facility.
During five months in 2016, STEVENS made extensive modifications to existing foundations. Our crews performed heavy rigging followed by precision level and alignment of a new slab caster along with refurbishing equipment from the tundish down to the cut-off machine — all with minimal engineering. Most of the piping for the new spray chamber, water, grease, air, and hydraulic we field routed and installed “as-built”.
All of the work was performed over multiple shifts, working more than 70,000 man-hours without a single safety incident.
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Pipe Fabrication
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At STEVENS, we always look at ways to improve and provide our clients with the best service. One of the ways we've done this recently is by investing in the Spool Welding Robot (SWR) from Novarc.
Prior to installing the SWR, our monthly output was limited to 10,000 LF. However, with the new addition, we can increase our capacity and throughput to better cater to our clients. The equipment's dexterity and precision will play a significant role in enhancing our output.
For example, a hand weld on an 18-inch XH pipe takes over 12 hours. With the SWR, that welding time can be decreased to 33 minutes.
Here are some other benefits that STEVENS can bring to your piping projects:
- The ability to do a fillet weld (one of the only ones with that capability)
- We can handle pipe over 21 feet in length.
- Non-stop welding. It can do root-to-cap welds without stopping, meaning the job gets done quicker.
- Videos of the entire welding process that can be used for QC purposes.
- We can weld almost any type of pipe material, allowing us to increase the diversity of projects we can handle for our clients.
- Capable of welding a variety of joints with fewer space restrictions.
- Dual positioners allow for an increased flow rate. One station can be loaded while the other is being welded.
Most importantly, it allows STEVENS to
- Reduce imperfections
- Reduce downtime
- Improve weld quality and decrease defect rate
- And get your project done quicker
If you've got a piping project, whether it's for a steel mill, the oil and gas industry, or a wastewater treatment facility, we are the ones who can handle your project in a timely and efficient manner. See the difference STEVENS can make for you by clicking on the button below.
We offer a wide range of pipe fabrication services, including:
- Carbon steel pipe fabrication
- Stainless steel pipe fabrication
- Nickel alloy pipe fabrication
- Aluminum pipe fabrication
- HDPE pipe fabrication
- Fiberglass pipe and equipment so we can fabricate pipe systems to your exact specifications.
We work to provide the highest piping quality to our clients. That’s why we put our piping materials through an intensive review process to make sure that they meet your expectations. We do the following non-destructive testing:
Our in-depth testing ensures that we provide the pipe fabrication solutions our customers need for their projects.
Our fabrication shop follows the quality control manual in accordance with ASME Boiler & Pressure Vessel codes and the National Board of Inspection Codes.
"R" Stamp: shop and field repairs and alterations of pressure-retaining items in accordance with The NBIC
All our weld procedures are done in compliance with ASME Section IX-Welding, Brazing, and Fusing qualifications.
Our ASME-certified welders help create custom piping solutions for you.
We do shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and flux-cored arc welding (FCAW).
Below is a list of some of the pipe fabrication equipment we use to ensure our customers get the state-of-the-art piping they need for their facility.
At STEVENS, we can work with the following piping materials:
We can also handle several piping joint types, such as:
Our piping systems types are
We can handle multiple types of installation:
STEVENS can help fabricate piping systems from large to small in our temperature-controlled 40,000-square-foot fabrication shop. We can efficiently turn out 10,000LF of fabricated pipe a month, complete with quality control and adherence to applicable codes and national standards.
STEVENS also has complete hydrostatic testing and documentation in place, as well as in-house chemical cleaning and flushing and protective coating capabilities. If you need professionally created pipes for your next pipe fabrication project, don't hesitate to contact STEVENS.
Click below for your pipe fabrication quote today.
